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Ghost and other such programs can only work in RAW mode since they do not understand the Xbox partitions and layouts.
This means that you'll only get successful clones when copying to an IDENTICAL disk size.
When faced with a similiar need, I've resorted to placing the source on one Xbox and the target drive on another Xbox and then utilizing Avalaunch on both machines to copy the data from one to the other in "Boost" mode, which is very fast.
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